A (late) Statements Build.

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  • Curt C
    Senior Member
    • Feb 2005
    • 792

    #91
    +1
    The grey foam available here (hopefully, a similar product is available to you) is easily molded to fit the mid and ribbon flanges, and flattens down to nearly paper thickness, so there is no need to compensate for it in the flange rebates. The weatherstripping I use is about 3mm thick.

    C

    Originally posted by sawdust
    I had no problem forming it around the Tang Band mids. I think there are differing densities of the foam, but the one I used was a gray color open cell foam and was very flexible. Worked very well.
    Curt's Speaker Design Works

    Comment

    • AdelaaR
      Senior Member
      • Dec 2010
      • 480

      #92
      Thanks for the insight guys ... must continue quest to find the right foam.

      You speak about putting it on the ribbon flanges ... is this necessary too? The ribbons seem to have a sort of soft tissue backside so I thought that would suffice.

      Comment

      • sawdust
        Senior Member
        • May 2009
        • 105

        #93
        Originally posted by AdelaaR
        Thanks for the insight guys ... must continue quest to find the right foam.

        You speak about putting it on the ribbon flanges ... is this necessary too? The ribbons seem to have a sort of soft tissue backside so I thought that would suffice.

        Personally, I felt the supplied gasket was good enough, but it certainly wouldn't hurt to use the foam as an added seal.

        Comment

        • AdelaaR
          Senior Member
          • Dec 2010
          • 480

          #94
          Me and my wife have the flu since this weekend.
          Today I felt a little better and was bored so I decided to make a jig for the driver cutouts as this is an easy thing I could do while being ill.

          This is my current working place located in what is destined to become our kitchen one day:

          Image not available​

          Close-up of the jig:

          Image not available​
          Last edited by theSven; 02 August 2023, 15:43 Wednesday. Reason: Remove broken image links

          Comment

          • joeybutts
            Senior Member
            • Sep 2009
            • 476

            #95
            I love raw workspaces like that.

            Are you doing the masonry work?

            Comment

            • cbark
              Member
              • Jan 2010
              • 97

              #96
              Originally posted by AdelaaR
              This is my current workingplace located in what is destined to become our kitchen one day:
              Speakers before Kitchen! I like your style! :P

              Comment

              • AdelaaR
                Senior Member
                • Dec 2010
                • 480

                #97
                Originally posted by joeybutts
                I love raw workspaces like that.
                Are you doing the masonry work?
                Everything from the demolishing of the old house to the masonry, roof, electricity, gas, water, windows, doors, floors, ceilings, insulation, etc ... is being done by me, my wife and especially my wife's dad

                Comment

                • Txgrizzly
                  Senior Member
                  • Jun 2009
                  • 235

                  #98
                  i love the home made table saw!!! my grandfather had something like that!!

                  Comment

                  • AdelaaR
                    Senior Member
                    • Dec 2010
                    • 480

                    #99
                    Originally posted by cbark
                    Speakers before Kitchen! I like your style! :P
                    Hehehe
                    We live under the insulated roof at the moment in a temporarily installed studio with a small kitchen made out of old scrap wood.
                    This is the reason why the actual place downstairs that should become the kitchen one day is available as a woodwork and cementmaking shop.

                    Comment

                    • joeybutts
                      Senior Member
                      • Sep 2009
                      • 476

                      #100
                      Originally posted by AdelaaR
                      Everything from the demolishing of the old house to the masonry, roof, electricity, gas, water, windows, doors, floors, ceilings, insulation, etc ... is being done by me, my wife and especially my wife's dad
                      That's awesome. When I purchase a house, I plan on doing everything myself.

                      I worked in masonry for about 14 years. my grandfather had his masonry business, my father.....I wasn't allowed to follow in the footsteps.

                      Comment

                      • AdelaaR
                        Senior Member
                        • Dec 2010
                        • 480

                        #101
                        Originally posted by Txgrizzly
                        i love the home made table saw!!! my grandfather had something like that!!
                        I hardly know how old it is but probably about the age of your grandfather.
                        It doesn't start by itself but has to be pulled by a cord to activate ... real vintage stuff

                        Comment

                        • AdelaaR
                          Senior Member
                          • Dec 2010
                          • 480

                          #102
                          Go for it joeybutts!

                          It gives one a special feeling to have build one's own house brick by brick.
                          I'm halfway now ... the building is mostly done and now comes the tedious finishing off bit by bit.
                          Try not to have a deadline though ... we're at it for 3 years already ... with the right state of mind it can be loads of fun

                          Comment

                          • Coconutout
                            Senior Member
                            • Oct 2006
                            • 329

                            #103
                            hehe I'm afraid that when the speakers are done, you're not gonna wanna do anything else but listen to music all day. I remember when I finished my statements, I quit my part time job and my apt became a huge mess for about a month or so. That's how revolutionary their sound was to me. Enjoy

                            Comment

                            • Jinjuku
                              Junior Member
                              • Oct 2007
                              • 17

                              #104
                              I am midway through my Statements build (boxes are cut and dry fit). I have a question about port placement:

                              What audible effect are we talking about if it is down vs rear vs front?

                              I also take it that I will need to drill holes in the mid tunnels to connect the mids. Is silicone RTV the best/adequate product to seal up the holes?

                              Comment

                              • joeybutts
                                Senior Member
                                • Sep 2009
                                • 476

                                #105
                                Originally posted by Jinjuku
                                I am midway through my Statements build (boxes are cut and dry fit). I have a question about port placement:

                                What audible effect are we talking about if it is down vs rear vs front?

                                I also take it that I will need to drill holes in the mid tunnels to connect the mids. Is silicone RTV the best/adequate product to seal up the holes?
                                NM: Wasn't thinking.....

                                Comment

                                • Jinjuku
                                  Junior Member
                                  • Oct 2007
                                  • 17

                                  #106
                                  Originally posted by joeybutts
                                  NM: Wasn't thinking.....
                                  NM: You edited your post pretty quick

                                  Comment

                                  • joeybutts
                                    Senior Member
                                    • Sep 2009
                                    • 476

                                    #107
                                    Originally posted by Jinjuku
                                    NM: You edited your post pretty quick
                                    HAHAHAHA. You responded pretty quick! :

                                    Would love to see a build log of a statement.....don't see many of those....

                                    Comment

                                    • Jim Holtz
                                      Ultra Senior Member
                                      • Mar 2005
                                      • 3224

                                      #108
                                      Originally posted by Jinjuku
                                      I am midway through my Statements build (boxes are cut and dry fit). I have a question about port placement:

                                      What audible effect are we talking about if it is down vs rear vs front?

                                      I also take it that I will need to drill holes in the mid tunnels to connect the mids. Is silicone RTV the best/adequate product to seal up the holes?
                                      Port placement won't affect the sound as long as you keep it below the plane of the drivers. Lower is better.

                                      Silicone is good...

                                      Jim

                                      Comment

                                      • AdelaaR
                                        Senior Member
                                        • Dec 2010
                                        • 480

                                        #109
                                        jinjuku, I am going for a low front port myself.
                                        Not because it sounds better (which it shouldn't according to Curt & Jim) but out of personal aesthetic preference and my general need of always having to customize things (I own hardly anything that hasn't been customized )

                                        In fact ... I've been undergoing a serious flu the last couple of days so I was sitting around the house with a fever being bored and drew a little sketch of my intended custom design.

                                        Image not available​

                                        I have left out the base and spikes and lengthened the whole speaker keeping the same height. Then ... I have compensated this increase of the internal volume by adding a separate crossover compartment to the low back making sure almost exactly the same volume was attained.
                                        The lowest cabinet brace will then be attached to the crossover compartment for extra rigidity.
                                        Last edited by theSven; 02 August 2023, 15:43 Wednesday. Reason: Remove broken image link

                                        Comment

                                        • Jinjuku
                                          Junior Member
                                          • Oct 2007
                                          • 17

                                          #110
                                          Some build picks

                                          Here are some of my pics.... I went above and beyond for the sake of cabinet rigidity and resonance abatement.

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                                          Last edited by theSven; 30 April 2023, 13:52 Sunday. Reason: Update image location

                                          Comment

                                          • AdelaaR
                                            Senior Member
                                            • Dec 2010
                                            • 480

                                            #111
                                            Very nice indeed ^^ what version is this?

                                            Comment

                                            • Jinjuku
                                              Junior Member
                                              • Oct 2007
                                              • 17

                                              #112
                                              Original, I hopped on the 225's when they were 1/2 off (PE was getting rid of them) and the TB's were on sale for X-Mas so I saved a good ~40% off the drivers.

                                              Did you have to dado out the mid tunnel out sides facing the tweeter for clearance?

                                              Comment

                                              • AdelaaR
                                                Senior Member
                                                • Dec 2010
                                                • 480

                                                #113
                                                Well I haven't started the actual build yet and I do not understand what you mean by "dado out the mid tunnel sides facing the tweeter".

                                                Comment

                                                • Jinjuku
                                                  Junior Member
                                                  • Oct 2007
                                                  • 17

                                                  #114
                                                  Originally posted by Jinjuku
                                                  Original, I hopped on the 225's when they were 1/2 off (PE was getting rid of them) and the TB's were on sale for X-Mas so I saved a good ~40% off the drivers.

                                                  Did you have to dado out the mid tunnel out sides facing the tweeter for clearance?
                                                  John Trial's build. I just don't know if this is a requirement or if he was simply being meticulous. I probably will for good measure.

                                                  Last edited by theSven; 30 April 2023, 13:53 Sunday. Reason: Update image location

                                                  Comment

                                                  • AdelaaR
                                                    Senior Member
                                                    • Dec 2010
                                                    • 480

                                                    #115
                                                    Is this done to make room for the tweeter?
                                                    Doesn't the tweeter fit in the original design then?

                                                    Comment

                                                    • AdelaaR
                                                      Senior Member
                                                      • Dec 2010
                                                      • 480

                                                      #116
                                                      I have just come to measure my fountek and aparently it is indeed very slightly larger than the space between the tunnels is supposed to be.
                                                      Strange.
                                                      Was this also the case in the originals, Jim, or did they change the drivers or something?

                                                      Comment

                                                      • Jinjuku
                                                        Junior Member
                                                        • Oct 2007
                                                        • 17

                                                        #117
                                                        Originally posted by AdelaaR
                                                        I have just come to measure my fountek and aparently it is indeed very slightly larger than the space between the tunnels is supposed to be.
                                                        Strange.
                                                        Was this also the case in the originals, Jim, or did they change the drivers or something?
                                                        I went ahead free-hand with a 3/4" flush bit and router'd out the dados.

                                                        My thought exactly when I measured.

                                                        Comment

                                                        • john trials
                                                          Senior Member
                                                          • Mar 2009
                                                          • 449

                                                          #118
                                                          Originally posted by AdelaaR
                                                          I have just come to measure my fountek and aparently it is indeed very slightly larger than the space between the tunnels is supposed to be.
                                                          Strange.
                                                          Was this also the case in the originals, Jim, or did they change the drivers or something?
                                                          Yeah, you have to do this:



                                                          This clearance cut is about 1/4" deep. It doesn't need to be that deep, but it can't hurt (notice the heatsinks on the tweeters...they'll need some airflow to dissipate heat).
                                                          Last edited by theSven; 30 April 2023, 13:53 Sunday. Reason: Update image location
                                                          Statements: "They usually kill the desire to build anything else."

                                                          Comment

                                                          • AdelaaR
                                                            Senior Member
                                                            • Dec 2010
                                                            • 480

                                                            #119
                                                            Thx for the info guys

                                                            Comment

                                                            • AdelaaR
                                                              Senior Member
                                                              • Dec 2010
                                                              • 480

                                                              #120
                                                              Today I made an autocad drawing of my custom design with metric measurements for my own reference while making the speakers.

                                                              Image not available​

                                                              As you can see the port is in the front and the crossover is in a separate compartment in the back.
                                                              The height is increased to retain the same overall height without the base and the internal volume is kept almost identical.
                                                              Lots of work but I'm very glad I got rid of the inches and can now use my own measurements
                                                              Last edited by theSven; 02 August 2023, 15:43 Wednesday. Reason: Remove broken image link

                                                              Comment

                                                              • AdelaaR
                                                                Senior Member
                                                                • Dec 2010
                                                                • 480

                                                                #121
                                                                Made some small changes and corrections and a cut list:

                                                                Image not available​
                                                                Now I just need some MDF
                                                                Last edited by theSven; 02 August 2023, 15:43 Wednesday. Reason: Remove broken image link

                                                                Comment

                                                                • Tavaftw
                                                                  Junior Member
                                                                  • Jan 2011
                                                                  • 5

                                                                  #122
                                                                  Nice pictures.
                                                                  What's your grill design? I try to find Jim's link but that link doesn't work anymore.

                                                                  Comment

                                                                  • AdelaaR
                                                                    Senior Member
                                                                    • Dec 2010
                                                                    • 480

                                                                    #123
                                                                    I do not understand what you mean by "grill".
                                                                    If you refer to some kind of thing to cover the drivers with I don't think anyone who made the statements has something like that.

                                                                    Comment

                                                                    • john trials
                                                                      Senior Member
                                                                      • Mar 2009
                                                                      • 449

                                                                      #124
                                                                      Originally posted by AdelaaR
                                                                      I do not understand what you mean by "grill".
                                                                      If you refer to some kind of thing to cover the drivers with I don't think anyone who made the statements has something like that.
                                                                      I've got grills to cover my drivers, and the rear tunnels.
                                                                      DIY (Do it yourself): Cabinetry, speakers, subwoofers, crossovers, measurements. Jon and Thomas have probably designed and built as many speakers as any non-professionals. Who are we kidding? They are pros, they just don't do it for a living. This has got to be one of the most advanced places on the net to talk speaker building, period.
                                                                      Last edited by theSven; 30 April 2023, 14:18 Sunday. Reason: Update htguide url
                                                                      Statements: "They usually kill the desire to build anything else."

                                                                      Comment

                                                                      • AdelaaR
                                                                        Senior Member
                                                                        • Dec 2010
                                                                        • 480

                                                                        #125
                                                                        O nice! I hadn't seen those pictures yet.
                                                                        Personally I like the look of the drivers and especially the statements have nice looking drivers with the black and silver phase plugs and the ribbon.
                                                                        I know it might be problematic with dust though but they will be located in a seperate studio so they should be fine.

                                                                        Comment

                                                                        • sawdust
                                                                          Senior Member
                                                                          • May 2009
                                                                          • 105

                                                                          #126
                                                                          Originally posted by AdelaaR
                                                                          O nice! I hadn't seen those pictures yet.
                                                                          Personally I like the look of the drivers and especially the statements have nice looking drivers with the black and silver phase plugs and the ribbon.
                                                                          I know it might be problematic with dust though but they will be located in a seperate studio so they should be fine.

                                                                          I lightly dust my drivers every so often... not the ribbon. You really can't tell they are dusty until you remove some of it. Not an issue for me.

                                                                          Comment

                                                                          • AdelaaR
                                                                            Senior Member
                                                                            • Dec 2010
                                                                            • 480

                                                                            #127
                                                                            Just bought some sealing tape, paint, primer, extra clamps, speaker cable, etc...
                                                                            Also found a 19mm roundover routerbit ... yay ... extremely expensive stuff though ... I was desperate because I couldn't find a 19mm bit anywhere and so I ended up paying 66€ for it since it is a pro quality bit :$
                                                                            I ordered pre-veneered MDF and that'll take a while to produce so still waiting on that piece of the puzzle.

                                                                            Comment

                                                                            • AdelaaR
                                                                              Senior Member
                                                                              • Dec 2010
                                                                              • 480

                                                                              #128
                                                                              Guys, I'm having a hard time finding the right foam to put in the tunnels.
                                                                              Can anyone please point me in the right direction?

                                                                              Comment

                                                                              • Jim Holtz
                                                                                Ultra Senior Member
                                                                                • Mar 2005
                                                                                • 3224

                                                                                #129
                                                                                Originally posted by AdelaaR
                                                                                Guys, I'm having a hard time finding the right foam to put in the tunnels.
                                                                                Can anyone please point me in the right direction?
                                                                                I'm not sure what you have available on your side of the pond but here in the US, 1" flat foam is carried in hobby stores, upholstery shops, etc. The key is to get foam that you can blow through for it to work in an audio application.

                                                                                The companies that manufacture foam would be the 1st place to check.

                                                                                HTH

                                                                                Jim

                                                                                Comment

                                                                                • Jinjuku
                                                                                  Junior Member
                                                                                  • Oct 2007
                                                                                  • 17

                                                                                  #130
                                                                                  Originally posted by Jim Holtz
                                                                                  I'm not sure what you have available on your side of the pond but here in the US, 1" flat foam is carried in hobby stores, upholstery shops, etc. The key is to get foam that you can blow through for it to work in an audio application.

                                                                                  The companies that manufacture foam would be the 1st place to check.

                                                                                  HTH

                                                                                  Jim
                                                                                  So the 1" Parts Express self adhesive foam won't work ?:cry:

                                                                                  Comment

                                                                                  • Jim Holtz
                                                                                    Ultra Senior Member
                                                                                    • Mar 2005
                                                                                    • 3224

                                                                                    #131
                                                                                    Originally posted by Jinjuku
                                                                                    So the 1" Parts Express self adhesive foam won't work ?:cry:
                                                                                    If it's foam that is recommended for audio applications, yes, it'll work fine. There are less expensive sources locally for me but the audio foam from PE is fine.

                                                                                    Jim

                                                                                    Comment

                                                                                    • john trials
                                                                                      Senior Member
                                                                                      • Mar 2009
                                                                                      • 449

                                                                                      #132
                                                                                      Originally posted by AdelaaR
                                                                                      Guys, I'm having a hard time finding the right foam to put in the tunnels.
                                                                                      Can anyone please point me in the right direction?
                                                                                      Try fabric/craft stores. I used 1" thick seat cushion foam (open cell)...very inexpensive.
                                                                                      Statements: "They usually kill the desire to build anything else."

                                                                                      Comment

                                                                                      • Tim L.
                                                                                        Member
                                                                                        • Jul 2010
                                                                                        • 42

                                                                                        #133
                                                                                        I ended up buying mine at he local Wal-Mart in the crafts department. It is one inch open cell foam, but it only came in bright white. Being that it is only visible from the back, I chose not to try to color it.

                                                                                        Comment

                                                                                        • Jinjuku
                                                                                          Junior Member
                                                                                          • Oct 2007
                                                                                          • 17

                                                                                          #134
                                                                                          Originally posted by Jim Holtz
                                                                                          If it's foam that is recommended for audio applications, yes, it'll work fine. There are less expensive sources locally for me but the audio foam from PE is fine.

                                                                                          Jim
                                                                                          It's the dampening foam that you line speaker cabinet walls with.

                                                                                          Comment

                                                                                          • Jim Holtz
                                                                                            Ultra Senior Member
                                                                                            • Mar 2005
                                                                                            • 3224

                                                                                            #135
                                                                                            Originally posted by Jinjuku
                                                                                            It's the dampening foam that you line speaker cabinet walls with.
                                                                                            Sure, if it's 1" thick flat foam, that works...

                                                                                            Jim

                                                                                            Comment

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