A New Adventure

Collapse
X
 
  • Time
  • Show
Clear All
new posts
  • Steve Manning
    Moderator
    • Dec 2006
    • 1888

    A New Adventure

    I wanted to share with you all what I’m calling a “New Adventure”. I’m sure you’ll have it figured out prior to the punch line, but I’ll give you a why, what and how this has all come about and why it might be of interest to you.

    As some of you know I have been a member of the forum for a while now and have shared a number of my projects with you. Like many of you I strive to build the best speakers, cabinets, etc., that I can, while trying improving my skills along the way. Sometimes things turn out as planed and sometimes not so much. During these projects I’ve discovered I like designing and building these speakers as much as I do listening to them when I’m finished.

    As a result, I’ve had a constant supply of thoughts of wouldn’t it be cool if …… I could make that better if …... To make matter worse I’ve been adding fuel to that particular fire with many conversations with Jon Marsh and the Sith Lord himself, ET. We have formed a collaborative group and have been working on a number of concepts and designs geared towards the DIY enthusiast. Much of this has been developed from lessons learned and what we feel are unique construction concepts.

    I’ve also had the opportunity last year to do some work for a couple of our forum members in helping them out on a couple of Ardent builds, which was a lot of fun. Having also been laid off from my job a while back and discovering that despite what the government tells us about the low employment rate, getting a new job that doesn’t require the question, “do you want fries with that?”, especially as you get older, has proven to be an exercise in extreme frustration. So, I’ve decided to take the leap as many others seem to be doing these days and do something for myself that I can enjoy and that’s make stuff.

    With that in mind, if you will, envision the concept of herding cats …... Our little collaboration has been looking at some smaller system designs, ET has been muttering something about “tiny technological terrors”. Jon is trying to ride heard on him, but most of you know how that goes, he’s almost as bad! We are looking at the possibility of kitting out some more modestly focused designs as well as pushing forward with some high-end construction techniques adaptable to a wide range of systems - more as this develops.



    To be continued ……
    Hold on to your butts - It's about to get Musical!



    WEBSITE: http://www.smjaudio.com/
  • csmielke
    Senior Member
    • Jan 2015
    • 109

    #2
    Steve,
    Good luck on the new adventure, can't wait to see what you guys come up with.
    Chris

    Comment

    • Alaric
      Ultra Senior Member
      • Jan 2006
      • 4143

      #3
      You certainly have my attention.
      Lee

      Marantz PM7200-RIP
      Marantz PM-KI Pearl
      Schiit Modi 3
      Marantz CD5005
      Paradigm Studio 60 v.3

      Comment

      • ergo
        Senior Member
        • Mar 2005
        • 676

        #4
        Very interesting Steve, keep us posted. Once your ideas solidify you might consider starting a Patreon account for example to help support the efforts. I would be happy to chip in. Jon is probably lacking time more than anything, but for you this side of it is probably an important aspect too.

        Best of luck! (or a "Stone into your bag" as Estonian proverb would say instead )

        Comment

        • JonMarsh
          Mad Max Moderator
          • Aug 2000
          • 15282

          #5
          Hey, Ergo, I resemble that remark! (the one about lacking time).


          But you just might be surprised at what I choose to prioritize. There was a test crossover being assembled yesterday for Steve's "proof of concept" build. More I cannot say... yet.
          the AudioWorx
          Natalie P
          M8ta
          Modula Neo DCC
          Modula MT XE
          Modula Xtreme
          Isiris
          Wavecor Ardent

          SMJ
          Minerva Monitor
          Calliope
          Ardent D

          In Development...
          Isiris Mk II updates- in final test stage!
          Obi-Wan
          Saint-Saëns Symphonique/AKA SMJ-40
          Modula PWB
          Calliope CC Supreme
          Natalie P Ultra
          Natalie P Supreme
          Janus BP1 Sub


          Resistance is not futile, it is Volts divided by Amperes...
          Just ask Mr. Ohm....

          Comment

          • ergo
            Senior Member
            • Mar 2005
            • 676

            #6
            DIY getting a higher priority on your list will sure make everyone around this forum very happy I'm sure 8)

            Comment

            • Steve Manning
              Moderator
              • Dec 2006
              • 1888

              #7
              Jon's such as tease.
              Hold on to your butts - It's about to get Musical!



              WEBSITE: http://www.smjaudio.com/

              Comment

              • Steve Manning
                Moderator
                • Dec 2006
                • 1888

                #8
                So, what has transpired to this point in getting that process moving …... Once the decision to do this was out of the way, I did an evaluation of my shop and how well that functioned. Even though I already had a decent setup for tools it was certainly not very efficient. With having to share space in my garage with bikes, painting supplies, coolers, pet supplies and all the other things that make one’s life go, I was restricted to having tools on wheels. Also, the basic mode of operation was set up a tool, use it, move it, set up the tool for the next operation, etc.

                Looking at a few options and working with a limited budget, a new 2000 sq. ft was not in the cards, bummer. :cry: Though it was clear I needed to get “stuff” out of the garage. I opted on getting a larger shed in the backyard to help with the situation.

                This was our existing shed, 8' X 8' which already had a fair amount of "stuff" in it already.


                Click image for larger version

Name:	DSC_1572A_resize.JPG
Views:	1
Size:	99.7 KB
ID:	864221

                Before anything could be done with the shed it had to be emptied. Which pretty much halted all woodworking in the garage.


                Click image for larger version

Name:	DSC_3517_resize.JPG
Views:	1
Size:	98.7 KB
ID:	864222

                Click image for larger version

Name:	DSC_3523_resize.JPG
Views:	1
Size:	98.2 KB
ID:	864224

                The old shed was taken apart and given to some friends, though there was some demo work that my wife rather enjoyed. :W

                Click image for larger version

Name:	DSC_3518_resize.JPG
Views:	1
Size:	96.0 KB
ID:	864223

                A rather large hole had to be made in our fence to make room for the new shed to be delivered. No I did not build a new one myself.

                Click image for larger version

Name:	DSC_3526_resize.JPG
Views:	1
Size:	94.5 KB
ID:	864225
                Hold on to your butts - It's about to get Musical!



                WEBSITE: http://www.smjaudio.com/

                Comment

                • Steve Manning
                  Moderator
                  • Dec 2006
                  • 1888

                  #9
                  So this the reason for the hole in the fence .....


                  Click image for larger version

Name:	DSC_3553_resize.JPG
Views:	1
Size:	93.6 KB
ID:	864227

                  The new shed is 12' X 16' with loft areas and gives us a ton of extra space for that "stuff".


                  Click image for larger version

Name:	DSC_3559_resize.JPG
Views:	1
Size:	86.7 KB
ID:	864228


                  Click image for larger version

Name:	DSC_3560_resize.JPG
Views:	1
Size:	78.0 KB
ID:	864229


                  Of course the hole in the fence had to be closed.

                  Click image for larger version

Name:	DSC_3566_resize.JPG
Views:	1
Size:	92.9 KB
ID:	864230
                  Hold on to your butts - It's about to get Musical!



                  WEBSITE: http://www.smjaudio.com/

                  Comment

                  • JonMarsh
                    Mad Max Moderator
                    • Aug 2000
                    • 15282

                    #10
                    I think I'm going to want one of those up in Idaho some day.... but I'll insulate and drywall the interior!
                    the AudioWorx
                    Natalie P
                    M8ta
                    Modula Neo DCC
                    Modula MT XE
                    Modula Xtreme
                    Isiris
                    Wavecor Ardent

                    SMJ
                    Minerva Monitor
                    Calliope
                    Ardent D

                    In Development...
                    Isiris Mk II updates- in final test stage!
                    Obi-Wan
                    Saint-Saëns Symphonique/AKA SMJ-40
                    Modula PWB
                    Calliope CC Supreme
                    Natalie P Ultra
                    Natalie P Supreme
                    Janus BP1 Sub


                    Resistance is not futile, it is Volts divided by Amperes...
                    Just ask Mr. Ohm....

                    Comment

                    • TEK
                      Super Senior Member
                      • Oct 2002
                      • 1670

                      #11
                      Congrats on making a bold choice Steve.
                      I wish you all of luck and hope your adventure will be a great success!
                      -TEK


                      Many of the great achievements of the world were accomplished by tired and discouraged men who kept on working...

                      Comment

                      • Steve Manning
                        Moderator
                        • Dec 2006
                        • 1888

                        #12
                        Thanks for the comments guys.
                        Hold on to your butts - It's about to get Musical!



                        WEBSITE: http://www.smjaudio.com/

                        Comment

                        • Steve Manning
                          Moderator
                          • Dec 2006
                          • 1888

                          #13
                          Well after much moving of stuff, I now had some room to start the rework and upgrade process in the garage.

                          With some of the new design concepts we had been discussing it made sense to do an upgrade on my table saw to something with a little more oomph. This is what I decided on after much research.


                          Click image for larger version

Name:	DSC_3567_resize.JPG
Views:	1
Size:	95.9 KB
ID:	864235

                          With help from my neighbor and a whole lot of grunting, we were able to get it out of the car so I could start assembly.

                          Click image for larger version

Name:	DSC_3569_resize.JPG
Views:	1
Size:	87.8 KB
ID:	864236


                          You can see in this shot I now have room to work with.

                          Click image for larger version

Name:	DSC_3571_resize.JPG
Views:	1
Size:	97.4 KB
ID:	864237


                          Saw finished ...... I was also able, with a few tweaks, to use my existing out feed table.

                          Click image for larger version

Name:	DSC_3592_resize.jpg
Views:	1
Size:	49.0 KB
ID:	864238


                          One addition I had been wanting to do with my old saw was to add a digital readout on the saw fence. Makes life a lot easier for repeating cuts.

                          Click image for larger version

Name:	DSC_3696_resize.JPG
Views:	1
Size:	92.2 KB
ID:	864239
                          Hold on to your butts - It's about to get Musical!



                          WEBSITE: http://www.smjaudio.com/

                          Comment

                          • Mikerodrig27
                            Senior Member
                            • Feb 2015
                            • 160

                            #14
                            Pretty sweet! Looks like some good upgrades. I want to set up a 160 sqft shed in my back yard to empty my garage into. I need the space for my woodshop just like you did.

                            Comment

                            • Steve Manning
                              Moderator
                              • Dec 2006
                              • 1888

                              #15
                              Originally posted by Mikerodrig27
                              Pretty sweet! Looks like some good upgrades. I want to set up a 160 sqft shed in my back yard to empty my garage into. I need the space for my woodshop just like you did.
                              Getting the bigger shed has been a big help. In this case bigger is better, go as big as you can, you won't be sorry.
                              Hold on to your butts - It's about to get Musical!



                              WEBSITE: http://www.smjaudio.com/

                              Comment

                              • Steve Manning
                                Moderator
                                • Dec 2006
                                • 1888

                                #16
                                About the time I was finishing putting the new saw together, the really big upgrade showed up. This has been something I have been wanting to get for a while now ....... any guesses?

                                The UPS guy got a work out bringing in box after box of parts.


                                Click image for larger version

Name:	DSC_3616_resize.JPG
Views:	1
Size:	93.1 KB
ID:	864241

                                And like one of those nesting dolls, opening the big boxes lead to even more boxes.

                                Click image for larger version

Name:	DSC_3618_resize.jpg
Views:	1
Size:	39.2 KB
ID:	864243


                                Click image for larger version

Name:	DSC_3617_resize.JPG
Views:	1
Size:	83.5 KB
ID:	864242

                                And then there was a whole bunch of aluminum delivered.


                                Click image for larger version

Name:	DSC_3589_resize.jpg
Views:	1
Size:	49.6 KB
ID:	864244


                                This project certainly falls under the category of "some assembly required"
                                Hold on to your butts - It's about to get Musical!



                                WEBSITE: http://www.smjaudio.com/

                                Comment

                                • Mikerodrig27
                                  Senior Member
                                  • Feb 2015
                                  • 160

                                  #17
                                  CNC macine?

                                  Comment

                                  • Bear
                                    Super Senior Member
                                    • Dec 2008
                                    • 1038

                                    #18
                                    If you end up needing spare aluminum extrusions, I recommend Misumi over 80/20 or Bosch, though 80/20 carries imperial sizes.
                                    Welcome to Rivendell, Mr. Anderson.

                                    Comment

                                    • ergo
                                      Senior Member
                                      • Mar 2005
                                      • 676

                                      #19
                                      Logo matches


                                      What will be the bed size - I'd assume it'll fit a full board of ply/mdf etc?

                                      PS. I hadn't seen that CNC source website before. They have quite a good Youtube channel too with some nice ideas it seems. I'm just designing a new dust shoe for my machine, so ideas in that direction are of interest... but I plan to do 2 things more with it.... have a ring LED around the cutter to ease the initial alignment + make the dust shoe so that there is back and front part of the brushes, so I would be able to put it on also by lifting the cutter up only my a minimum amount. the most common designs need the cutter to be lifted up by several inches to get the shoe through under it.

                                      Comment

                                      • cochinada
                                        Senior Member
                                        • May 2014
                                        • 658

                                        #20
                                        Wow! You are not fooling around... That shed is simply humongous and the new saw and the CNC... wow!
                                        Knowing how talented you all are I'm sure whatever comes out from you will be awesome! Best of luck.

                                        P.S. sadly the world economy is on the path to collapse sooner or latter with current jobs disappearing as humans are getting replaced by robots more and more and specially for the old guys like us it's near to impossible to get reemployed for a decent wage so I think you took the best option which I'm sure it will also be the one that will make you happier. There is nothing more rewarding than working on something we love. I know because I do the exact opposite.
                                        Joaquim

                                        DIY 4 way speakers.
                                        DIY subwoofers.
                                        Zaph ZD3C.

                                        Comment

                                        • Steve Manning
                                          Moderator
                                          • Dec 2006
                                          • 1888

                                          #21
                                          Yep ..... It's a CNC.

                                          Bear, thanks for the info on the aluminum. Though actually all of the aluminum structure is sourced directly from 80/20 by CNC Router Parts. You get a shipment from them and then a separate one from CNC Router Parts for the remainder of it.

                                          Ergo, it's a 4' X 4' I really didn't have them room for anything bigger. Though if I can go bigger in the future you can order an extension kit. The drive cables are already long enough so they don't have to be replaced. As for shoe ideas, I cheated, I just bought one from these guys, https://www.axiomprecision.com/acces...ust-shoes.html. Very nice quality. It was also a matter of where to spend my time vs money.

                                          Joaquim ..... in for penny, in for a pound. :W I would like to have bought a pre-built machine, but with the budget I had it made sense to save the extra ~$6K and put it else where.
                                          Hold on to your butts - It's about to get Musical!



                                          WEBSITE: http://www.smjaudio.com/

                                          Comment

                                          • Steve Manning
                                            Moderator
                                            • Dec 2006
                                            • 1888

                                            #22
                                            The process of putting this beastie together got underway. I have no idea how bolts I installed to put this thing together.


                                            Click image for larger version

Name:	DSC_3626_resize.JPG
Views:	1
Size:	98.2 KB
ID:	864245


                                            Click image for larger version

Name:	DSC_3645_resize.JPG
Views:	1
Size:	97.8 KB
ID:	864246


                                            Click image for larger version

Name:	DSC_3648_resize.jpg
Views:	1
Size:	47.6 KB
ID:	864247

                                            Once all the frame work was done, it was on to the drive system and all the wiring.


                                            Click image for larger version

Name:	DSC_3643_resize.JPG
Views:	1
Size:	94.0 KB
ID:	864248


                                            One thing I'm glad I did was to put the base on casters. It allowed me to move the entire CNC around to get at things.


                                            Click image for larger version

Name:	DSC_3704_resize.JPG
Views:	1
Size:	95.1 KB
ID:	864249
                                            Hold on to your butts - It's about to get Musical!



                                            WEBSITE: http://www.smjaudio.com/

                                            Comment

                                            • ergo
                                              Senior Member
                                              • Mar 2005
                                              • 676

                                              #23
                                              Have fun with the assembly - though it'll take time I'm sure. Even the 3D printer as a kit from Prusa took some 8h to assemble, so this will surely take you several days. It's also good to take it slow as missing something critical at right time can multiply the time in end.

                                              4' X 4' is a good size already. Mine is 39in x 23.5in (100cm*60cm) - thats a bit too short for milling out a full floor-standing speaker front or side. But mostly I'd do the speaker holes on CNC and rest with track saw / table saw, so it's workable too. I have a space constraint as well. The CNC is in basement that is warm. Garage is bigger but not heated over winter and I would not want to keep it there.

                                              I've not found a good dust boot commercially for my machine. The one from the manufacturer is crappy for the 89EUR asked for it.

                                              Click image for larger version

Name:	Absaugung_Absauganlage_fr_High_Z_Anlage_CNC_Frsmaschine_Graviermaschine_2_-1.jpg
Views:	1
Size:	122.8 KB
ID:	864250Click image for larger version

Name:	Absaugung_Absauganlage_fr_High_Z_Anlage_CNC_Frsmaschine_Graviermaschine_3_-1.jpg
Views:	1
Size:	137.3 KB
ID:	864251

                                              Comment

                                              • cochinada
                                                Senior Member
                                                • May 2014
                                                • 658

                                                #24
                                                I think TEK is the man with his DIY custom industrial mega size vacuum... thing
                                                Joaquim

                                                DIY 4 way speakers.
                                                DIY subwoofers.
                                                Zaph ZD3C.

                                                Comment

                                                • ergo
                                                  Senior Member
                                                  • Mar 2005
                                                  • 676

                                                  #25
                                                  Indeed. Will take me many more years to develop to TEK-s level

                                                  Comment

                                                  • Steve Manning
                                                    Moderator
                                                    • Dec 2006
                                                    • 1888

                                                    #26
                                                    Yeah, with that being the cutting envelope I think I'll be good to go for most stuff. If I do need to go bigger I laid out a grid pattern for alignment dowels where I can do a larger cut in two stages.

                                                    Your on your own as far as a work surface, so this is what I came up with.

                                                    Click image for larger version

Name:	DSC_3710_resize.JPG
Views:	1
Size:	96.1 KB
ID:	864252

                                                    I made built in T-Slots for fixturing.

                                                    Click image for larger version

Name:	DSC_3709_resize.jpg
Views:	1
Size:	45.4 KB
ID:	864253

                                                    This is some of the align holes that I drilled. Their spaced every 6" across the entire table.

                                                    Click image for larger version

Name:	DSC_3728_resize.jpg
Views:	1
Size:	43.0 KB
ID:	864254
                                                    Hold on to your butts - It's about to get Musical!



                                                    WEBSITE: http://www.smjaudio.com/

                                                    Comment

                                                    • Steve Manning
                                                      Moderator
                                                      • Dec 2006
                                                      • 1888

                                                      #27
                                                      To follow on with the dust collection topic ..... now that I can leave the major tools in one spot I did a major upgrade in that area as well.


                                                      I went with a larger dust collector than I had originally.

                                                      Click image for larger version

Name:	DSC_3678_resize.JPG
Views:	1
Size:	90.5 KB
ID:	864255

                                                      I also went with fixed ducting for the saw and CNC.

                                                      Click image for larger version

Name:	DSC_3711_resize.jpg
Views:	1
Size:	35.5 KB
ID:	864256

                                                      I did run a line over to the other side of the shop to take care of the bandsaw, jointer, planer, etc. Still not enough room to have everything in a dedicated spot. Each of the runs has a blast gate so I can direct suction to where I need it.

                                                      Click image for larger version

Name:	DSC_3716_resize.JPG
Views:	1
Size:	90.2 KB
ID:	864257

                                                      A couple of shots with things more or less buttoned up.

                                                      Click image for larger version

Name:	DSC_3717_resize.JPG
Views:	1
Size:	97.9 KB
ID:	864258


                                                      Click image for larger version

Name:	DSC_3715_resize.JPG
Views:	1
Size:	95.8 KB
ID:	864259
                                                      Hold on to your butts - It's about to get Musical!



                                                      WEBSITE: http://www.smjaudio.com/

                                                      Comment

                                                      • ergo
                                                        Senior Member
                                                        • Mar 2005
                                                        • 676

                                                        #28
                                                        Some very good ideas for the CNC spoil board Steve! Top one of mine is running thin soon and I see myself replicating these ideas

                                                        The dust collector system looks great too and with long spans with metal pipes should be good as you can ground those for safety against chips creating too much static electricity to be dangerous.

                                                        Comment

                                                        • Steve Manning
                                                          Moderator
                                                          • Dec 2006
                                                          • 1888

                                                          #29
                                                          Thanks Ergo
                                                          Hold on to your butts - It's about to get Musical!



                                                          WEBSITE: http://www.smjaudio.com/

                                                          Comment

                                                          • JonMarsh
                                                            Mad Max Moderator
                                                            • Aug 2000
                                                            • 15282

                                                            #30
                                                            And to think Steve has the nerve to call me a tease!!



                                                            Originally posted by Steve Manning
                                                            About the time I was finishing putting the new saw together, the really big upgrade showed up. This has been something I have been wanting to get for a while now ....... any guesses?

                                                            The UPS guy got a work out bringing in box after box of parts.


                                                            [ATTACH=CONFIG]29301[/ATTACH]

                                                            And like one of those nesting dolls, opening the big boxes lead to even more boxes.

                                                            [ATTACH=CONFIG]29303[/ATTACH]


                                                            [ATTACH=CONFIG]29302[/ATTACH]

                                                            And then there was a whole bunch of aluminum delivered.


                                                            [ATTACH=CONFIG]29306[/ATTACH]


                                                            This project certainly falls under the category of "some assembly required"
                                                            the AudioWorx
                                                            Natalie P
                                                            M8ta
                                                            Modula Neo DCC
                                                            Modula MT XE
                                                            Modula Xtreme
                                                            Isiris
                                                            Wavecor Ardent

                                                            SMJ
                                                            Minerva Monitor
                                                            Calliope
                                                            Ardent D

                                                            In Development...
                                                            Isiris Mk II updates- in final test stage!
                                                            Obi-Wan
                                                            Saint-Saëns Symphonique/AKA SMJ-40
                                                            Modula PWB
                                                            Calliope CC Supreme
                                                            Natalie P Ultra
                                                            Natalie P Supreme
                                                            Janus BP1 Sub


                                                            Resistance is not futile, it is Volts divided by Amperes...
                                                            Just ask Mr. Ohm....

                                                            Comment

                                                            • TEK
                                                              Super Senior Member
                                                              • Oct 2002
                                                              • 1670

                                                              #31
                                                              Looking very good Steve!
                                                              A tip for shop-layout is to think about the work process from lumber enters your shop and until your done.
                                                              I really noticed lack and inefficient in my shop during the workbench build (on hold now due to illness).

                                                              To arrange the worksop for efficient workflow can make a lot of different when you start producing thing at a steady level!
                                                              -TEK


                                                              Many of the great achievements of the world were accomplished by tired and discouraged men who kept on working...

                                                              Comment

                                                              • Steve Manning
                                                                Moderator
                                                                • Dec 2006
                                                                • 1888

                                                                #32
                                                                Originally posted by TEK
                                                                Looking very good Steve!
                                                                A tip for shop-layout is to think about the work process from lumber enters your shop and until your done.
                                                                I really noticed lack and inefficient in my shop during the workbench build (on hold now due to illness).

                                                                To arrange the worksop for efficient workflow can make a lot of different when you start producing thing at a steady level!
                                                                Thanks for the suggestion TEK. I'm sure I'm not done tweaking yet. Feel better!
                                                                Hold on to your butts - It's about to get Musical!



                                                                WEBSITE: http://www.smjaudio.com/

                                                                Comment

                                                                • Steve Manning
                                                                  Moderator
                                                                  • Dec 2006
                                                                  • 1888

                                                                  #33
                                                                  Well if I'm going to be accused of it I might as well do it right ...... here's a few teaser pics of things we're working on.

                                                                  Picked up some cabinet grade mdf to play with and figure out how to program and run the CNC.

                                                                  Click image for larger version

Name:	DSC_3733_resize.jpg
Views:	1
Size:	35.6 KB
ID:	864260

                                                                  Mdf was glued up into 2' X 4" X 1.5" thick slabs for machining.

                                                                  Click image for larger version

Name:	DSC_3749_resize.JPG
Views:	1
Size:	96.6 KB
ID:	864261


                                                                  Click image for larger version

Name:	DSC_3758_resize.JPG
Views:	1
Size:	95.4 KB
ID:	864262

                                                                  Also did some cutting on high impact styrene.

                                                                  Click image for larger version

Name:	IMG_5021_resize.jpg
Views:	1
Size:	46.1 KB
ID:	864263


                                                                  Click image for larger version

Name:	IMG_5022_resize.jpg
Views:	1
Size:	52.5 KB
ID:	864264
                                                                  Last edited by Steve Manning; 16 May 2019, 18:35 Thursday.
                                                                  Hold on to your butts - It's about to get Musical!



                                                                  WEBSITE: http://www.smjaudio.com/

                                                                  Comment

                                                                  • Steve Manning
                                                                    Moderator
                                                                    • Dec 2006
                                                                    • 1888

                                                                    #34
                                                                    A few more ......

                                                                    The first set of cuts were more of what they consider 2.5D type machining, mostly done in 2 planes. This was a test at true 3D profiling cutting in all 3 axis at the same time. Very cool to watch.

                                                                    This was also a test of double sided cutting using the dowel system mentioned earlier.


                                                                    Click image for larger version

Name:	DSC_3786_resize.jpg
Views:	1
Size:	49.6 KB
ID:	864265

                                                                    This is the backside of the part.

                                                                    Click image for larger version

Name:	DSC_3790_resize.jpg
Views:	1
Size:	55.5 KB
ID:	864266

                                                                    Part was then flipped and machining continued.

                                                                    Click image for larger version

Name:	DSC_3791_resize.jpg
Views:	1
Size:	53.2 KB
ID:	864267


                                                                    Click image for larger version

Name:	DSC_3794_resize.jpg
Views:	1
Size:	44.7 KB
ID:	864268
                                                                    Hold on to your butts - It's about to get Musical!



                                                                    WEBSITE: http://www.smjaudio.com/

                                                                    Comment

                                                                    • JonMarsh
                                                                      Mad Max Moderator
                                                                      • Aug 2000
                                                                      • 15282

                                                                      #35
                                                                      One might wonder what that WG test is for, but let's just say at this point, we're in the process of testing out a number of ideas. More to come very soon.
                                                                      the AudioWorx
                                                                      Natalie P
                                                                      M8ta
                                                                      Modula Neo DCC
                                                                      Modula MT XE
                                                                      Modula Xtreme
                                                                      Isiris
                                                                      Wavecor Ardent

                                                                      SMJ
                                                                      Minerva Monitor
                                                                      Calliope
                                                                      Ardent D

                                                                      In Development...
                                                                      Isiris Mk II updates- in final test stage!
                                                                      Obi-Wan
                                                                      Saint-Saëns Symphonique/AKA SMJ-40
                                                                      Modula PWB
                                                                      Calliope CC Supreme
                                                                      Natalie P Ultra
                                                                      Natalie P Supreme
                                                                      Janus BP1 Sub


                                                                      Resistance is not futile, it is Volts divided by Amperes...
                                                                      Just ask Mr. Ohm....

                                                                      Comment

                                                                      • ergo
                                                                        Senior Member
                                                                        • Mar 2005
                                                                        • 676

                                                                        #36
                                                                        Speaker boxes starting to form - very interesting and eagerly waiting for more pics.

                                                                        Steve, just out of curiosity what software tools and workflow you use for CAD/CAM. I used to use FilouNC for 2.5D tasks and Vectric VCarve for some others, but lately I've been using the Fusion360 as the CAD/CAM are in same package and that has clear benefits. F360 also has some very good cutting strategies for both 2.5D and 3D work.

                                                                        Comment

                                                                        • cochinada
                                                                          Senior Member
                                                                          • May 2014
                                                                          • 658

                                                                          #37
                                                                          The wheels are in motion... :amen:
                                                                          Joaquim

                                                                          DIY 4 way speakers.
                                                                          DIY subwoofers.
                                                                          Zaph ZD3C.

                                                                          Comment

                                                                          • technodanvan
                                                                            Super Senior Member
                                                                            • Nov 2009
                                                                            • 1019

                                                                            #38
                                                                            I dunno what's happening but my wallet has already opened...
                                                                            - Danny

                                                                            Comment

                                                                            • Steve Manning
                                                                              Moderator
                                                                              • Dec 2006
                                                                              • 1888

                                                                              #39
                                                                              Originally posted by ergo
                                                                              Speaker boxes starting to form - very interesting and eagerly waiting for more pics.

                                                                              Steve, just out of curiosity what software tools and workflow you use for CAD/CAM. I used to use FilouNC for 2.5D tasks and Vectric VCarve for some others, but lately I've been using the Fusion360 as the CAD/CAM are in same package and that has clear benefits. F360 also has some very good cutting strategies for both 2.5D and 3D work.
                                                                              Ergo, I'm using Fusion 360. I also like that fact that everything is in one package. My understanding is that some packages are easier to use, especially for engraving. I had been using SketchUp for years but that was not set up for CAM. What I really like though is that it's free for start up companies and hobbyists.
                                                                              Hold on to your butts - It's about to get Musical!



                                                                              WEBSITE: http://www.smjaudio.com/

                                                                              Comment

                                                                              • Steve Manning
                                                                                Moderator
                                                                                • Dec 2006
                                                                                • 1888

                                                                                #40
                                                                                Originally posted by technodanvan
                                                                                I dunno what's happening but my wallet has already opened...
                                                                                Open wallets are always good. :W How's that build going Danny?
                                                                                Hold on to your butts - It's about to get Musical!



                                                                                WEBSITE: http://www.smjaudio.com/

                                                                                Comment

                                                                                • TEK
                                                                                  Super Senior Member
                                                                                  • Oct 2002
                                                                                  • 1670

                                                                                  #41
                                                                                  Steve, is it production and sale of complete speakers of your own brand you are targeting, or custom DIY design and production, or something different - or all of the above and then some?

                                                                                  Would be interesting to heare some more about the plans for your new adventure!
                                                                                  Your investing quite a bit as far as I can tell, so I guess you are quite interested in getting into production mode and start generating some turnover...
                                                                                  -TEK


                                                                                  Many of the great achievements of the world were accomplished by tired and discouraged men who kept on working...

                                                                                  Comment

                                                                                  • Steve Manning
                                                                                    Moderator
                                                                                    • Dec 2006
                                                                                    • 1888

                                                                                    #42
                                                                                    Originally posted by TEK
                                                                                    Steve, is it production and sale of complete speakers of your own brand you are targeting, or custom DIY design and production, or something different - or all of the above and then some?

                                                                                    Would be interesting to heare some more about the plans for your new adventure!
                                                                                    Your investing quite a bit as far as I can tell, so I guess you are quite interested in getting into production mode and start generating some turnover...
                                                                                    Hey TEK,

                                                                                    I plan on giving a detailed answer to that shortly, have to take care of chores first. :W Though the short answer is a little bit of all of what you mention, though mostly focusing on the DIY side of things.
                                                                                    Hold on to your butts - It's about to get Musical!



                                                                                    WEBSITE: http://www.smjaudio.com/

                                                                                    Comment

                                                                                    • sdl2112
                                                                                      Senior Member
                                                                                      • Mar 2006
                                                                                      • 571

                                                                                      #43
                                                                                      Steve, I’m happy for you (and Jon) on your new adventure. Looks like you are doing it right. What a feeling to be able to apply what you have learned over time with a proper set up. I will follow with great interest and I with you both the best of luck!

                                                                                      Comment

                                                                                      • Steve Manning
                                                                                        Moderator
                                                                                        • Dec 2006
                                                                                        • 1888

                                                                                        #44
                                                                                        Originally posted by sdl2112
                                                                                        Steve, I’m happy for you (and Jon) on your new adventure. Looks like you are doing it right. What a feeling to be able to apply what you have learned over time with a proper set up. I will follow with great interest and I with you both the best of luck!
                                                                                        Thanks Scott.
                                                                                        Hold on to your butts - It's about to get Musical!



                                                                                        WEBSITE: http://www.smjaudio.com/

                                                                                        Comment

                                                                                        • technodanvan
                                                                                          Super Senior Member
                                                                                          • Nov 2009
                                                                                          • 1019

                                                                                          #45
                                                                                          Originally posted by Steve Manning
                                                                                          Open wallets are always good. :W How's that build going Danny?
                                                                                          I guess I've technically made some progress, but not enough to justify a thread just yet. Working on getting all the panels laminated (18mm BB and 1/2" MDF), but found out I was short on MDF for one side. Of course, the last MDF I used I had shipped to me along with the BB from a local lumberyard, and it's a different thickness (actually 1/2") from the stuff at Home Depot (something less than 1/2"). Realistically I could make it work, but I can just see myself not adjusting for the varying thickness somewhere down the line and I don't want to deal with that mess. So here I am, trying to wrap up other projects to create room for a new load from the lumberyard.

                                                                                          Once that comes in and I start cutting things to size I'll make a thread, I promise!
                                                                                          - Danny

                                                                                          Comment

                                                                                          Working...
                                                                                          Searching...Please wait.
                                                                                          An unexpected error was returned: 'Your submission could not be processed because you have logged in since the previous page was loaded.

                                                                                          Please push the back button and reload the previous window.'
                                                                                          An unexpected error was returned: 'Your submission could not be processed because the token has expired.

                                                                                          Please push the back button and reload the previous window.'
                                                                                          An internal error has occurred and the module cannot be displayed.
                                                                                          There are no results that meet this criteria.
                                                                                          Search Result for "|||"