Here are some construction photo's. The first one show the RS52baffle from below, with the 8"PE waveguide. I've treated the WG with plumbers putty to dampen any vibration and resonance in the plastic. There was a dip of about 3db in the RS52 response centered at about 1.7khz that flattened out as a result. If you look at the previously posted RS52 measurments, you can see where the plumbers putty application filled in. The plumbers putty treatment was also done to the ND20 waveguide (MCM6.5").
The second photo is of the top box with bracing pictured from the woofer end. For now, the baffles simply screw on to the structure, but they will eventually be connected with hurricane nuts and cap screws, probably combined with a layer of anti-vibration material of some type. I'm debating whether to make the baffle out of hardwood for aesthetic reasons. If I do mdf, I will most likely have to paint the baffles. I'm not too keen on trying to apply veneer on those chamfers!
The remaining two photo's show the same box, but with the top baffle set on top. I have trimmed the top diffuser down and added a top chamfered piece to finish it off and hide the hardware. I think it looks nice enough like this to finish it without covering the top. The top (RS52) baffle will eventually be remade. The holes you see that were originally for dowels to hold up the diffusers, etc., are no longer needed with the way I've mounted them. I do plan on making the bolts that hold the ND20/WG shorted, and to use cap nuts that will set in the recessed area rather than stick up as they do now.
Finally, there is a plot of the ND20(blue) and RS52(green). I was concerend that the RS52 FR would be substantially changed due to cutting down the concave diffuser from it's original 13" dia. to 8" dia. Also, my original measurments of the ND20 in WG was with it sitting on about a 10"x18" wide box top/baffle. I was concerned that going to a round baffle with the WG recessed into the RS52 diffuser would also result in some negative results. The responses are different, but not as much as I feared. Interestingly, both the RS52 and ND20 have a more ectended low end than they did in previous meaurements. The smaller diffuser for the RS52 and round baffle for the ND20 did seem to result in some loss of flattness to the FR's at their upper ends. I would imagine that some of the dips you see are due to diffraction from the round baffles, but it doesn't look too bad to me.



The second photo is of the top box with bracing pictured from the woofer end. For now, the baffles simply screw on to the structure, but they will eventually be connected with hurricane nuts and cap screws, probably combined with a layer of anti-vibration material of some type. I'm debating whether to make the baffle out of hardwood for aesthetic reasons. If I do mdf, I will most likely have to paint the baffles. I'm not too keen on trying to apply veneer on those chamfers!
The remaining two photo's show the same box, but with the top baffle set on top. I have trimmed the top diffuser down and added a top chamfered piece to finish it off and hide the hardware. I think it looks nice enough like this to finish it without covering the top. The top (RS52) baffle will eventually be remade. The holes you see that were originally for dowels to hold up the diffusers, etc., are no longer needed with the way I've mounted them. I do plan on making the bolts that hold the ND20/WG shorted, and to use cap nuts that will set in the recessed area rather than stick up as they do now.
Finally, there is a plot of the ND20(blue) and RS52(green). I was concerend that the RS52 FR would be substantially changed due to cutting down the concave diffuser from it's original 13" dia. to 8" dia. Also, my original measurments of the ND20 in WG was with it sitting on about a 10"x18" wide box top/baffle. I was concerned that going to a round baffle with the WG recessed into the RS52 diffuser would also result in some negative results. The responses are different, but not as much as I feared. Interestingly, both the RS52 and ND20 have a more ectended low end than they did in previous meaurements. The smaller diffuser for the RS52 and round baffle for the ND20 did seem to result in some loss of flattness to the FR's at their upper ends. I would imagine that some of the dips you see are due to diffraction from the round baffles, but it doesn't look too bad to me.

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