Over the years I have seen a lot of nice projects on this forum board, somehow compact 2-way floor standing speakers are not that populair. Even though in my opinion there are advantages of not needing to buy a pair of stands or have very ugly cabinet proportions to get enough internal volume. Therefor I decided to share my 2-way loudspeaker I build last year.
Loudspeaker Units
Cabinet Design
As I was browsing the web for inspiration for a nice looking shape I came across the Kharma in the picture below. I really like the shape a lot and decided to use it.
Note: the loudspeaker I present here is not an attempt to clone this speaker, I only borrowed the design of the cabinet.
Unfortunately I did not updated the CAD drawing to reflect how the cabinet is actually build. When discussing the drawing with my carpenter who did all the cuts and the CNC work, it turned out I was a bit to ambitious with the driver cut outs. In the attached drawing you can see the baffle is squeezed between the side walls. With 35 mm side walls (as depicted in the drawing) there is not enough wood left at the sides to have enough tolerance machining the driver recess. So in the end the side walls were reduced to 30 mm, increasing the volume to 39 liters.
CAD drawing of the cabinet: 2weg.luidspreker.pdf
See below for the simulations of the 18WU in 39 liters. I used the program AJ Horn as it is also doing very accurate BR simulations.
For the bass reflex port I used the Intertechnik JET70, this is a 3 piece port (you have to order the trumpet ends separately) which you can fully customize. Inner tube diameter is 70. The total length before the trumpet starts is 180 mm.
Crossover Design
The goal was to cross as low as possible and use the 18WU in its pistonic range. The tweeter is also cable to be crossed low as long as high order filters are used. Earlier experience with cauer filters led to discovery of this forum (thanks Jon) and I did found with the right drivers it can sound very resolving.
For the actual design of the x-over in LspCAD the drivers where measured in the final cabinet using Praxis. It only has a couple of extra parts extra than a text book 4th order filter. I build the x-over with left overs in my parts box, I do recommend to use at least MKP and good quality air core inductors.
The schematics:
And the simulated x-over:
Loudspeaker Units
- Tweeter: Scan Speak D3004/664000, in my ears this is the best dome tweeter you can buy in this price range.
- Woofer: Scan Speak 18WU/8747T00, I bought the Scan Speak 18WU woofers for a different project but decided to use those for this one. As this unit is not designed to be used for mid duties it requires special care in the crossover to stay away from the cone break-ups.
Cabinet Design
As I was browsing the web for inspiration for a nice looking shape I came across the Kharma in the picture below. I really like the shape a lot and decided to use it.
Note: the loudspeaker I present here is not an attempt to clone this speaker, I only borrowed the design of the cabinet.
Unfortunately I did not updated the CAD drawing to reflect how the cabinet is actually build. When discussing the drawing with my carpenter who did all the cuts and the CNC work, it turned out I was a bit to ambitious with the driver cut outs. In the attached drawing you can see the baffle is squeezed between the side walls. With 35 mm side walls (as depicted in the drawing) there is not enough wood left at the sides to have enough tolerance machining the driver recess. So in the end the side walls were reduced to 30 mm, increasing the volume to 39 liters.
CAD drawing of the cabinet: 2weg.luidspreker.pdf
See below for the simulations of the 18WU in 39 liters. I used the program AJ Horn as it is also doing very accurate BR simulations.
For the bass reflex port I used the Intertechnik JET70, this is a 3 piece port (you have to order the trumpet ends separately) which you can fully customize. Inner tube diameter is 70. The total length before the trumpet starts is 180 mm.
Crossover Design
The goal was to cross as low as possible and use the 18WU in its pistonic range. The tweeter is also cable to be crossed low as long as high order filters are used. Earlier experience with cauer filters led to discovery of this forum (thanks Jon) and I did found with the right drivers it can sound very resolving.
For the actual design of the x-over in LspCAD the drivers where measured in the final cabinet using Praxis. It only has a couple of extra parts extra than a text book 4th order filter. I build the x-over with left overs in my parts box, I do recommend to use at least MKP and good quality air core inductors.
The schematics:
And the simulated x-over:
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