Hi All, okay firstly I am a every several years poster when I set upon a new speaker project. First it was to debate with ThomasW about the merits of the Stryke 15.2 PR design (kind of stupid of me but I was younger and stupider) then briefly about the Adire Extremis and now I've stumbled on the Mini-states while goofing around looking for something small for the kitchen. Yup, looking for small and simple and saw the very interesting Statements and decided to try the minis first. I've wanted to build a ribbon design forever and here they were, had to try them out.
I'd like to express my appreciation for the forum, and for the hard work of the designers of the Statement line, the plans are extremely helpful, including the cut diagrams and detailed measurements. It's amazing how much time is saved not standing in front of the saw scratching ones head. Very generous of you all, and so I thought I'd throw up a thread so you could see another person tackle your creation. Not sure what I can add to the volumes here except maybe some details that might help less experienced builders and show some things not to do. Also, I'm trying to do everything as efficiently as possible time-wise so maybe that will help other time-challenged builders, who knows?
Okay, nuf chat, how 'bout some pics?
Lined up the pieces on one side, about to glue the other side - the one on top.
Biscuits used at the base and top to line things up and for strength. Good alignment through the assembly minimizes the work to get ready for veneer. Also religiously scrub the excess glue off.
Close-up of the mid tunnels. So nice and innocent looking.
Looking good, everything is pretty close in tolerance. When cutting I try to run all the pieces of a given dimension through the saw at once. Doesn't always work out but if you think in those terms you will have a better result.
Glued the top side down. Chisel is for cleaning glue off the outside, square for checking as you go. Kids, remember, you can't check for accuracy too much. Really, you can't, and if you look closely you might pick out what is wrong here. Did I see it at this point? Heck no. I kept going happy as pie.
Still happy. Everything looks good. Ignorance is bliss.
Here is the template I'll use for the bases. Shame I took the pic prior to rounding the corners so you could actually see how it works when you use the template cutting attachement, but you can see it on the router base. The template will be 1/16 smaller than the finished piece. This is so the base pieces will be consistent and can be veneered later. This turned out to be fairly tedious as somewhat expected, but I like the way it looks so it's okay.
Cutting bases for weight. Would have been bright to leave more at the corners for feet but it'll be okay. Constant reminder of why I don't have a high-paying engineering job. Oh well.
Gluing the second side of the first cab. Check those alignments, it's very important.
This is probably my favorite pic. This is me measuring to make sure the mid tunnel is the same distance from the top all around. Wow, it's right on the money. Bliss.
The rough bases, not glued. I'm not rounding the top edge of the base, it's radiused to share the same center as the roundover on the cabs. It'll be veneered the same way, flat on top, round edges.
Uh-oh. Well if you go back and look it's clear that somewhere I didn't add 3/4" as I measured up the cab, and thus glued the mid tunnels too low, and they can't stay. This is me sledging them out with a block of wood which turned out to be painless and quick. Painless for me anyway. Geesh, what a blockhead. Don't do this at home. For fun, go back and look at the pic of me measuring the mid tunnels to make sure they're just right. Yeah.
Yup, made it through two cabs without it sinking in. It did bug me a bit that the top woofer bay looked too small, but I had measured so much, right? This actually turned out to be no big deal and the tunnels are more square to the cabs second time around, so all's well.
I'd like to express my appreciation for the forum, and for the hard work of the designers of the Statement line, the plans are extremely helpful, including the cut diagrams and detailed measurements. It's amazing how much time is saved not standing in front of the saw scratching ones head. Very generous of you all, and so I thought I'd throw up a thread so you could see another person tackle your creation. Not sure what I can add to the volumes here except maybe some details that might help less experienced builders and show some things not to do. Also, I'm trying to do everything as efficiently as possible time-wise so maybe that will help other time-challenged builders, who knows?
Okay, nuf chat, how 'bout some pics?
Lined up the pieces on one side, about to glue the other side - the one on top.
Biscuits used at the base and top to line things up and for strength. Good alignment through the assembly minimizes the work to get ready for veneer. Also religiously scrub the excess glue off.
Close-up of the mid tunnels. So nice and innocent looking.
Looking good, everything is pretty close in tolerance. When cutting I try to run all the pieces of a given dimension through the saw at once. Doesn't always work out but if you think in those terms you will have a better result.
Glued the top side down. Chisel is for cleaning glue off the outside, square for checking as you go. Kids, remember, you can't check for accuracy too much. Really, you can't, and if you look closely you might pick out what is wrong here. Did I see it at this point? Heck no. I kept going happy as pie.
Still happy. Everything looks good. Ignorance is bliss.
Here is the template I'll use for the bases. Shame I took the pic prior to rounding the corners so you could actually see how it works when you use the template cutting attachement, but you can see it on the router base. The template will be 1/16 smaller than the finished piece. This is so the base pieces will be consistent and can be veneered later. This turned out to be fairly tedious as somewhat expected, but I like the way it looks so it's okay.
Cutting bases for weight. Would have been bright to leave more at the corners for feet but it'll be okay. Constant reminder of why I don't have a high-paying engineering job. Oh well.
Gluing the second side of the first cab. Check those alignments, it's very important.
This is probably my favorite pic. This is me measuring to make sure the mid tunnel is the same distance from the top all around. Wow, it's right on the money. Bliss.
The rough bases, not glued. I'm not rounding the top edge of the base, it's radiused to share the same center as the roundover on the cabs. It'll be veneered the same way, flat on top, round edges.
Uh-oh. Well if you go back and look it's clear that somewhere I didn't add 3/4" as I measured up the cab, and thus glued the mid tunnels too low, and they can't stay. This is me sledging them out with a block of wood which turned out to be painless and quick. Painless for me anyway. Geesh, what a blockhead. Don't do this at home. For fun, go back and look at the pic of me measuring the mid tunnels to make sure they're just right. Yeah.
Yup, made it through two cabs without it sinking in. It did bug me a bit that the top woofer bay looked too small, but I had measured so much, right? This actually turned out to be no big deal and the tunnels are more square to the cabs second time around, so all's well.
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